Eaton Cutler Hammer 15 HP VFD 460/60/3

Description

Product Overview
Eaton's SVX9000 adjustable frequency drive offers sensorless vector control technology coupled with an adaptive motor model and sophisticated ASIC circuit features. This technology allows for steady speed error, fast torque rise time, high immunity to resonance vibrations and high starting torque and current. The SVX9000 is suitable for multiple motor drive systems and high-speed applications.
SVX9000 Series Adjustable Frequency Drives from Eaton?s Electrical Sector are the next generation of drives specifically engineered for today?s commercial and industrial applications. The power unit makes use of the most sophisticated semiconductor technology and a highly modular construction that can be flexibly adapted to the customer?s needs.
The input and output configuration (I/O) is designed with modularity in mind. The I/O is compromised of option cards, each with its own input and output configuration. The control module is designed to accept a total of five of these cards. The cards contain not only normal analog and digital inputs but also fieldbus cards.
Up to 5 I/O cards can be installed on SVX9000 series variable frequency drives. This provides flexibility for applications that require digital and analog inputs or outputs with custom configuration.
With the SVX9000 series of variable frequency drives installed, motor applications can function reliably with fast torque rise time, high starting torque/current and steady speed error. The drives are also unaffected to resonance vibrations. The robustness of the SVX9000 series made the drives ideal for high-speed applications.
SVX9000 variable frequency drives are also engineered with flexibility in communications. The drives support major industry protocols like Modbus, Profibus, and DeviceNet. This enables the drives to be programmed from the 9000XEngine, a proprietary programming software by Eaton. Besides that, system installers are also able to modify the parameters with the SVX9000 keypad.
These drives continue the tradition of robust performance, and raise the bar on features and functionality, ensuring the best solution at the right price.
SVX015A1-4A1B1 - Product Highlights:
The sophisticated sensorless flux vector control achieves the dynamic precision of closed loop motor control over most of the speed range:
Steady state speed error: < 0.5%
Torque rise time: < 10 ms
Low ripple in the torque
High immunity to resonance vibrations
High starting torque: 200% (depends on motor/drive sizing)
High starting current: 2.0 x IH
Suitable for multi-motor drive systems
High-speed applications, max output frequency 7200 Hz (with special application)
SVX015A1-4A1B1 - Product Overview:
With the SVX9000 Series Sensorless Vector Control, Eaton?s expanded Eaton drive offering now covers a complete line of PWM adjustable frequency (speed) drives in ratings from:
208V?3/4 to 100 hp IH; 1 to 100 hp IL
230V?3/4 to 100 hp IH; 1 to 125 hp IL
480V?1 to 1900 hp IH; 1-1/2 to 2200 hp IL
575V?2 to 2000 hp IH; 3 to 2300 hp IL
The Eaton family of drives includes DA1, DC1, H-Max, M-Max, SVX9000 and SPX9000. 9000X Series drive ratings are rated for either high overload (IH) or low overload (IL). IL indicates 110% overload capacity for 1 minute out of 10 minutes. IH indicates 150% overload capacity for 1 minute out of 10 minutes.
A full range of enclosure types and options are available to meet a wide array of applications?from simple variable torque to more complex industrial applications such as conveyors, mixers and machine controls.
Superior Drive Performance:
SVX015A1-4A1B1 - Modes Of Operation:
V / Hz (Constant or Variable)
Variable Torque Control
Open-Loop Vector Control
Closed-Loop Vector Control (SPX9000 Drives Only)
SVX015A1-4A1B1 - Performance Features:
Robust design?proven 500,000 hours MTBF
Integrated 3% line reactors standard on drives from FR4 through FR9
EMI/RFI Filters H standard up to 200 hp IH 480V, 100 hp IH 230V
Simplified operating menu allows for typical programming changes, while programming mode provides control of everything
Quick Start Wizard built into the programming of the drive ensures a smooth start-up
Keypad can display up to three monitored parameters simultaneously
LOCAL/REMOTE operation from keypad
Copy/paste function allows transfer of parameter settings from one drive to the next
Standard NEMA Type 12/IP54 keypad on all drives
The SVX can be flexibly adapted to a variety of needs using our preinstalled ?Seven in One? precision application programs consisting of: Basic, Standard, Local/remote, Multi step speed control, PID control, Multi-purpose control, Pump and fan control with auto change
Additional I/O and communication cards provide plug and play functionality
I/O connections with simple quick connection terminals
Hand-held auxiliary 24V power supply allows programming/monitoring of control module without applying full power to the drive
Control logic can be powered from an external auxiliary control panel, internal drive functions and fieldbus if necessary
Brake chopper standard from: 1?30 hp/380?500V, 3/4?15 hp/208?230V
NEMA Type 1/IP21 and NEMA Type 12/IP54 enclosures available, Frame Sizes FR4?FR9
Open chassis FR10 and greater
Standard option board configuration includes an A9 I/O board and an A2 relay output board installed in slots A and B
SVX015A1-4A1B1 - Drive IO Specifications:
2 Analog Inputs (0 - 10 VDC, 4 - 20 mA)
1 Analog Output (4 - 20 mA)
6 Digital Inputs (18 - 30 VDC)
1 Digital Output (Open collector, 50mA at 48 VDC)
2 Relay Outputs (24 VDC at 8 A, 250 VAC at 8 A, 125 VDC at 0.4 A)
0 - 320 Hz operating frequency
3 - 16 kHz switching frequency
SVX015A1-4A1B1 - Technical Data And Specifications:
SVX015A1-4A1B1 - Primary Design Features:
45?66 Hz input frequency Standard
Output: AC volts maximum Input voltage base
Output frequency range 0?320 Hz
Initial output current (IH) 250% for 2 seconds
Overload (1 minute [IH/IL]) 150%/110%
Enclosure space heater Optional
Oversize enclosure Standard
Output contactor Optional
Bypass motor starter Optional
Listings UL, cUL
SVX015A1-4A1B1 - Protection Features:
Incoming line fuses Optional
AC input circuit disconnect Optional
Line reactors (3%) Standard
Phase rotation insensitive Standard
EMI filter Standard
Input phase loss protection Standard
Input overvoltage protection Standard
Line surge protection Optional
Output short-circuit protection Standard
Output ground fault protection Standard
Output phase protection Standard
Overtemperature protection Standard
DC overvoltage protection Standard
Drive overload protection Standard
Motor overload protection Standard
Programmer software Optional
Local/remote keypad Standard
Keypad lockout Standard
Fault alarm output Standard
Built-in diagnostics Standard
SVX015A1-4A1B1 - Input/Output Interface Features
Setup adjustment provisions
Remote keypad/display Standard
Personal computer Standard
Operator control provisions
Drive mounted keypad/display Standard
Remote keypad/display Standard
Conventional control elements Standard
Serial communications Optional
115 Vac control circuit Optional
SVX015A1-4A1B1 - Speed setting inputs
Keypad Standard
0?10 Vdc potentiometer/voltage signal Standard
4?20 mA Isolated Configurable
4?20 mA Differential Configurable
SVX015A1-4A1B1 - Analog outputs
Speed/frequency Standard
Torque/load/current Programmable
Motor voltage Programmable
Kilowatts Programmable
0?10 Vdc signals Configurable w/jumpers
4?20 mA DC signals Standard
Isolated signals Optional
SVX015A1-4A1B1 - Discrete outputs
Fault alarm Standard
Drive running Standard
Drive at set speed Programmable
Optional parameters 14
Dry contacts 1 (2 relays Form C)
Open collector outputs 1
Additional discrete outputs Optional
SVX015A1-4A1B1 - Communications
RS-232 Standard
RS-422/485 Optional
DeviceNet? Optional
Modbus RTU Optional
CANopen (slave) Optional
PROFIBUS-DP Optional
Lonworks® Optional
Johnson Controls Metasys? N2 Optional
EtherNet/IP Optional
Modbus TCP Optional
BACnet Optional
SVX015A1-4A1B1 - Performance Features
Sensorless vector control Standard
Volts/hertz control Standard
IR and slip compensation Standard
Electronic reversing Standard
Dynamic braking Optional 1
DC braking Standard
PID setpoint controller Programmable
Critical speed lockout Standard
Current (torque) limit Standard
Adjustable acceleration/deceleration Standard
Linear or S curve accel/decel Standard
Jog at preset speed Standard
Thread/preset speeds 7 Standard, 15 Optional
Automatic restart Selectable
Coasting motor start Standard
Coast or ramp stop selection Standard
Elapsed time meter Optional
Carrier frequency adjustment 1?16 kHz
SVX015A1-4A1B1 - Standard Conditions for Application and Service
Operating ambient temperature 0 to 40°C
Storage temperature ?40 to 60°C
Humidity (maximum), non-condensing 95%
Altitude (maximum without derate) 3300 ft (1000m)
Line voltage variation +10/?15%
Line frequency variation 45?66 Hz
Efficiency >96%
Power factor (displacement) >0.94
SVX015A1-4A1B1 - Standard I/O Specifications
Six?digital input programmable 24V: ?0? <10V, ?1? >18V,Ri >5 kohms
Two?analog input configurable w/jumpers Voltage: 0?±10V, Ri >200 kohms Current: 0 (4)?20 mA, Ri = 250 ohms
Two?digital output programmable Form C relays 250 Vac 30 Vdc 2 amp resistive
One?analog output programmable configurable w/jumper 0?20 mA, RL max. 500 ohms 10 bits ±2%
One digital output programmable Open collector 48 Vdc 50 mA
SVX015A1-4A1B1 - I/O Specifications for Control / Communications Options
Analog voltage, input 0?±10V, Ri >200 kohms
Analog current, input 0 (4)?20 mA, Ri = 250 ohms
Digital input 24V: ?0? <10V, ?1? >18V, Ri >5 kohms
Auxiliary voltage 24V (±20%), max. 50 mA
Reference voltage 10V ±3%, max. 10 mA
Analog current, output 0 (4)?20 mA, RL = 500 kohms resolution 10 bit, accuracy <±2%
Analog voltage, output 0 (2)?10V, RL >1 kohms, resolution 10 bit, accuracy <±2%
Relay output: Maximum switching voltage 300 Vdc, 250 Vac, Maximum switching load 8A/24 Vdc, 0.4A/300 Vdc, 2 kVA/250 Vac, Maximum continuous load 2A rms
Thermistor input Rtrip = 4.7 kohms
Encoder input 24V: ?0? <10V, ?1? >18V, Ri = 2.2 kohms, 5V: ?0? <2V, ?1? >3V, Ri = 330 ohms
SVX015A1-4A1B1 - Available Communications Options:
Modbus RTU Network Communications
The Modbus Network Card OPTC2 is used for connecting the 9000X Drive as a slave on a Modbus network. The interface is connected by a 9-pin DSUB connector (female) and the baud rate ranges from 300 to 19200 baud. Other communication parameters include an address range from 1 to 247; a parity of None, Odd or Even; and the stop bit is 1.
PROFIBUS Network Communication
The PROFIBUS Network Card OPTC3 is used for connecting the 9000X Drive as a slave on a PROFIBUS-DP network. The interface is connected by a 9-pin DSUB connector (female). The baud rates range from 9.6K baud to 12M baud, and the addresses range from 1 to 127.
LonWorks Network Communications
The LonWorks Network Card OPTC4 is used for connecting the 9000X Drive on a LonWorks network. This interface uses Standard Network Variable Types (SNVT) as data types. The channel connection is achieved using a FTT-10A Free Topology transceiver via a single twisted transfer cable. The communication speed with LonWorks is 78 kBits/s.
CANopen (Slave) Communications
The CANopen (Slave) Network Card OPTC6 is used for connecting the 9000X Drive to a host system. According to ISO11898 standard cables to be chosen for CAN bus should have a nominal impedance of 120 ohms, and specific line delay of nominal 5 nS/m. 120 ohms line termination resistors required for installation.
DeviceNet NetworkCommunications
The DeviceNet Network Card OPTC7 is used for connecting the 9000X Drive on a DeviceNet Network. It includes a 5.08 mm pluggable connector. Transfer method is via CAN using a two-wire twisted shielded cable with two-wire bus power cable and drain. The baud rates used for communication include 125K baud, 250K baud and 500K baud.
Johnson Controls Metasys N2 Network Communications
The OPTC2 fieldbus board provides communication between the 9000X Drive and a Johnson Controls Metasys? N2 network. With this connection, the drive can be controlled, monitored and programmed from the Metasys system. The N2 fieldbus is available as a factory installed option and as a field installable kit.
Modbus/TCP NetworkCommunications
The Modbus/TCP Network Card OPTCI is used for connecting the 9000X Drive to Ethernet networks utilizing Modbus protocol. It includes an RJ-45 pluggable connector. This interface provides a selection of standard and custom register values to communicate drive parameters. The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable over Ethernet using a supplied software tool.
BACnet Network Communications
The BACnet Network Card OPTCJ is used for connecting the 9000X Drive to BACnet networks. It includes a 5.08 mm pluggable connector. Data transfer is Master-Slave/ Token Passing (MS/TP) RS-485. This interface uses a collection of 30 Binary Value Objects (BVOs) and 35 Analog Value Objects (AVOs) to communicate drive parameters. The card supports 9.6, 19.2 and 38.4 Kbaud communication speeds and supports network addresses 1?127.
EtherNet/IP Network Communications
The EtherNet/IP Network Card OPTCK is used for connecting the 9000X Drive to Ethernet/Industrial Protocol networks. It includes an RJ-45 pluggable connector. The interface uses CIP objects to communicate drive parameters (CIP is ?Common Industrial Protocol?, the same protocol used by DeviceNet). The board supports 10 Mbps and 100 Mbps communication speeds. The IP address of the board is configurable by Static, BOOTP and DHCP methods.
SVX015A1-4A1B1 - Popular Applications Include:
Booster pumps
Irrigation systems
Level control
Centrifugal fans
... And many others!
SVX015A1-4A1B1 - Global Standards:
UL (North America)
cUL (Canada)
SVX015A1-4A1B1 - Environment:
Ambient Temperature: -15 Degrees Celsius to 50 Degrees Celsius
Relative Humidity: 10% to 95% Non-Condensing
SVX9000 Series Features
1. PC Tools
The SVX9000 series of variable frequency drives are complemented by a suite of software that provides ease of configuration, commissioning and maintenance.
9000XLoad - is a software that enables upload of system, application and option card software to the drives.
9000XDrive - allows system installers to configure and upload parameters to multiple SVX9000 drives.
9000XEngine - graphical user applications that allow users to create IEC 1131-3 compliant application by customizing the control logic and parameters in the SVX9000.
2. SVX9000 Keypad And Display Unit
A mobile keypad and the display unit can also be used to upload and download parameters into the SVX9000 drives. Existing parameters and values can be viewed from the alphanumeric display. It displays text messages instead of codes which make troubleshooting and servicing easier. By using the display unit, multiple SVX9000 drives can be configured within a short period from a single device.
3. Start Up Wizard
The SVX9000 drives are built with an intelligent start-up wizard that guides system installers with the process. Upon power-up, the display will display ?Startup Wizard? and prompts for the user to press Enter. This is followed by language selection and parameters selection. Using the wizard allows setup of the drives to be done in an orderly manner.
SVX9000 Other Features
1. Mobile Communication Protocols
Modbus TCP
EtherNet IP
Modbus
PROFIBUS DP
LonWorks
CAN
DeviceNet
2. Built in Applications
The SVX9000 drives are configured with applications for material handling, extruders, mixers, pumps, fans, cranes and more.
Basic
Standard
Local/remote control
Multi-step speed control
PID control
Multi-purpose control
Pump and fan control with auto-changeover
3. Power Module
3/4 hp to 2000 hp
208/230V, 480V, 575/690V
Semiconductor technology
Connections via multi-pole connector
Remote mount with a fiber optic cable
208/230/480 Vac frame sizes 4?6 equipped with a built-in brake chopper
4. Power Unit Options
Input and output filters
Brake resistors
NEMA Type 1 (IP21) NEMA Type 12 (IP54)
Open chassis frame 10 and larger
5. Power Supplies
+10 Vdc reference
+24 Vdc auxiliary
Encoder (+15 Vdc/+24 Vdc)
6. SVX9000 enclosures
Standard NEMA Type 1 (IP21)
Sealed NEMA Type 12 (IP54)(Metal cover, internal fan, conduit plate)
7. Sensorless Control Performance
The sophisticated sensorless flux vector control achieves the dynamic precision of closed loop motor control over most of the speed range:
Steady state speed error: < 0.5%
Torque rise time: < 10 ms
Low ripple in the torque
High immunity to resonance vibrations
High starting torque: 200% (depends on motor/drive sizing)
High starting current: 2.0 x IH
Suitable for multi-motor drive systems
High-speed applications, max output frequency 7200 Hz (with special application)
8. Power Connections
Input Voltage (Vin) : 208?240V +10%/?15% | 380?500V +10%/?15% | 525?690V +10%/?15%
Input frequency (fin) : 50/60 Hz (variation up to 45?66 Hz)
Connection to utility power : Once per minute or less (typical operation)
Maximum symmetrical supply current : 208?240V, 100 kAIC | 380?500V, 100 kAIC | 525?690V, 100 kAIC
9. Motor Connections
Output voltage : 0 to Vin
Continuous output current : Ambient temperature max. 122°F (50°C), overload 1.5 x IH (1 min. out of 10 min.)
Starting current : 200% for 2 seconds
Output frequency : 0 to 320 Hz standard (optional frequencies available)
Frequency resolution : 0.01 Hz
10. Control Characteristics
Control method : SVX frequency control (V/f) | SVX open loop sensorless vector | SPX open loop sensorless vector control | SPX closed loop control
Switching frequency : Adjustable with parameter 2.6.9 | 208?230V: 3/4?15 hp: 1 to 16 kHz; 20?30 hp: 1 to 6 kHz | 380?500V: 1?30 hp: 1 to 16 kHz; 40?200 hp: 1 to 6 kHz  | 525?690V: All sizes: 1 to 6 kHz
Frequency reference : Analog input: resolution 0.1% (10-bit), accuracy ±1% | Panel reference: resolution 0.01 Hz
Field weakening point : 30 to 320 Hz
Acceleration time : 0.1 to 3000 sec.
Deceleration time : 0.1 to 3000 sec.
Braking torque : DC brake: 15% to 150% x Tn (without brake option)
11. Environment
Ambient operating temperature :14°F (?10°C), no frost to 122°F (50°C) IH | 14°F (?10°C), no frost to 104°F (40°C) IL
Storage temperature : ?40°F (?40°C) to 158°F (70°C)
Relative humidity : 0 to 95% RH, noncondensing, noncorrosive, no dripping water
Air quality : Chemical vapors: IEC 60721-3-3, unit in operation, Class 3C2 | Mechanical particles: IEC 60721-3-3, unit in operation, Class 3S2
Altitude : 100% load capacity (no derating) up to 3300 ft (1000m); 1% derating for each | 330 ft (100m) above 3300 ft (1000m); max. 10,000 ft (3000m)